1ND-TV ENGINE MECHANICAL > SERVICE DATA



Engine speed
Idle
720 to 820 rpm
Maximum
5150 to 5250 rpm
Compression
Standard
2300 kPa (23.5 kgf/cm2, 334 psi)
Minimum
2050 kPa (20.9 kgf/cm2, 297psi)
Difference between each cylinder
500 kPa (5.0 kgf/cm2, 71 psi)
Valve clearance
Clearance
Standard
Cold
0.11 to 0.17 mm (0.004 to 0.007 in.) for intake
0.14 to 0.20 mm (0.006 to 0.008 in.) for exhaust
Chain sub-assembly
Length
Maximum
156.5 mm (6.161 in.)
No. 2 chain sub-assembly
Length
Maximum
116.5 mm (4.586 in.)
Cylinder head sub-assembly
Warpage
Maximum
Cylinder block side
0.08 mm (0.0032 in.)
Intake manifold side
0.02 mm (0.0079 in.)
Exhaust manifold
0.02 mm (0.0079 in.)
Camshaft oil clearance
Clearance
Standard
0.037 to 0.073 mm (0.0015 to 0.0029 in.)
Maximum
0.10 mm (0.0039 in.)
Camshaft thrust clearance
Clearance
Standard
0.040 to 0.090 mm (0.0016 to 0.0035 in.)
Maximum
0.25 mm (0.0098 in.)
Intake valve
Overall length
Standard
99.69 to 100.29 mm (3.9248 to 3.9484 in.)
Maximum
99.19 mm (3.9051 in.)
Exhaust valve
Standard
99.39 to 99.99 mm (3.9130 to 3.9366 in.)
Maximum
98.89 mm (3.8933 in.)
Intake valve
Diameter
Standard
5.970 to 5.985 mm (0.2350 to 0.2356 in.)
Exhaust valve
5.965 to 5.980 mm (0.2348 to 0.2354 in.)
Intake valve
Margin thickness
Standard
1.2 mm (0.047 in.)
Minimum
0.6 mm (0.024 in.)
Standard
1.5 mm (0.059 in.)
Minimum
0.7 mm (0.028 in.)
Compression spring
Length
Standard
42.07 mm (1.6563 in.)
Deviation
1.5 mm (0.059 in.)
Cylinder head bolt
Diameter
Standard
11.7 to 12.0 mm (0.461 to 0.472 in.)
Minimum
11.5 mm (0.453 in.)
Valve guide bush
Inside diameter
Standard
6.001 to 6.030 mm (0.2366 to 0.2374 in.)
Oil clearance
Standard
Intake
0.025 to 0.060 mm (0.0010 to 0.0024 in.)
Exhaust
0.003 to 0.065 mm (0.0012 to 0.0026 in.)
Minimum
Intake
0.08 mm (0.0031in.)
Exhaust
0.10 mm (0.0039 in.)
Bore diameter
Standard
10.985 to 11.006 mm (0.4325 to 0.4333 in.)
Protrusion height
Standard
Intake
11.2 to 11.6 mm (0.441 to 0.457 in.)
Exhaust
Camshaft timing sprocket
Diameter
Minimum
w/ chain
132.5 mm (5.216 in.)
Crankshaft timing sprocket
69.0 mm (2.716 in.)
Oil pump drive gear
57.6 mm (2.267 in.)
Oil pump drive shaft gear
53.5 mm (2.106 in.)
Tensioner slipper
Wear
Minimum
1.0 mm (0.039 in.)
Chain vibration damper
Wear
Minimum
1.0 mm (0.039 in.)
No. 1 chain vibration damper
Wear
Minimum
1.0 mm (0.039 in.)
Chain tensioner plate
Wear
Minimum
1.0 mm (0.039 in.)
Camshaft
Circle runout
Maximum
0.03 mm (0.0012 in.)
Lobe height
Standard
Intake
34.484 to 34.584 mm (1.3576 to 1.3616 in.)
Exhaust
34.773 to 34.873 mm (1.3690 to 1.3730 in.)
Journal diameter
23.979 to 23.995 mm (0.9441 to 0.9447 in.)
Connecting rod
Thrust clearance
Standard
0.16 to 0.36 mm (0.0063 to 0.0142 in.)
Maximum
0.36 mm (0.0142 in.)
Oil clearance
Standard
0.014 to 0.038 mm (0.0006 to 0.0015 in.)
Maximum
0.065 mm (0.026 in.)
Thrust clearance
Standard
0.04 to 0.24 mm (0.0016 to 0.0094 in.)
Maximum
0.30 mm (0.0118 in.)
Internal diameter
Standard
27.022 to 27.034 mm (10.639 to 1.0634 in.)
Misalignment
Maximum
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Twist
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Connecting rod
Thrust washer thickness
2.43 to 2.48 mm (0.0957 to 0.0976 in.)
Cylinder block
Warpage
Maximum
0.05 mm (0.0020 in.)
Cylinder bore
Diameter
Standard
73.000 to 73.013 mm (2.8740 to 2.8745 in.)
Maximum
73.013 mm (2.8745 in.)
Piston sub-assembly
Diameter
Standard
72.966 to 72.980 mm (2.8727 to 2.8732 in.)
Piston oil clearance
Standard
0.050 to 0.077 mm (0.0020 to 0.0030 in.)
Maximum
0.08 mm (0.0032 in.)
Piston pin hole
Diameter
Standard
27.019 to 27.031 mm (1.0637 to 1.0752 in.) at 20°C (68°F)
Piston pin
Diameter
Standard
27.008 to 27.020 mm (1.0633 to 1.0638 in.)
Piston ring
Groove clearance
Standard
No. 1
0.110 to 0.150 mm (0.0043 to 0.0059 in.)
No. 2
0.075 to 0.110 mm (0.0030 to 0.0043 in.)
Oil ring
0.030 to 0.070 mm (0.0012 to 0.0028 in.)
End gap
Standard
No. 1
0.20 to 0.33 mm (0.0079 to 0.0130 in.)
No. 2
0.44 to 0.57 mm (0.173 to 0.024 in.)
Oil ring
0.20 to 0.40 mm (0.0079 to 0.0158 in.)
Maximum
No. 1
0.91mm (0.0358 in.)
No. 2
1.063 mm (0.0417 in.)
Oil ring
0.82 mm (0.0323 in.)
Connecting bolt
Diameter
Standard
6.5 to 6.7 mm (0.260 to 0.264 in.)
Minimum
6.4 mm (0.252 in.)
Crankshaft
Circle runout
Maximum
0.015 mm (0.0006 in.)
Diameter
Standard
Main journal
45.988 to 46.000 mm (1.8103 to 1.8100 in.)
Taper and out-of-round
Maximum
0.02 mm (0.0008 in.)
Diameter
Standard
Crank pin
39.992 to 40.000 mm (1.5745 to 1.5748 in.)
Taper and out-of-round
Maximum
0.02 mm (0.0008 in.)
Oil clearance
Standard
0.010 to 0.023 mm (0.0004 to 0.0009 in.)
Maximum
0.07 mm (0.0028 in.)
Crankshaft bearing cap bolt
Diameter
Standard
10.80 to 11.0 mm (0.425 to 0.433 in.)
Minimum
10.6 mm (0.417 in.)
Engine
Idle speed
720 to 820 rpm
Compression
Standard
2,300 kPa (23.5 kgf/cm2, 334 psi)
Minimum
2,050 kPa (20.9 kgf/cm2, 297psi)
Difference between each cylinder
500 kPa (5.0 kgf/cm2, 71 psi) or less